Customer Benefits
Die casting is an efficient, economical process offering a broader range of shapes and components than any other manufacturing technique. Parts have a long service life and may be designed to complement the visual appeal of the surrounding part. You can use machining on a die-casting part to create tighter tolerances or create features on the part that cannot be die cast.
Die castings provide integral fastening elements, such as bosses and studs. Holes can be cored and made to tap drill sizes, or external threads can be cast.
Simplified Assembly
Complex shapes within closer tolerances than many other mass production processes. Little or no machining is required and thousands of identical castings can be produced before additional tooling is required.
High Speed Production
Stronger than plastic injection moldings with the same dimensions. Thin wall castings are stronger and lighter than those possible with other casting methods.
Strengh and Weight
Die-cast parts can be produced with smooth or textured surfaces, and they are easily plated or finished with a minimum of surface preparation.
Multiple Finishings Techniques
Die casting produces parts that are durable and dimensionally stable while maintaining close tolerances. They are also heat resistant.
Dimensional Accuracy and Stability
Preparation and clamping of the two halves of the die.
The molten metal is next transferred into a chamber where it can be injected into the die.
When the entire cavity is filled and the molten metal solidifies by cooling, the final shape of the casting is formed.
Die halves can be opened and an ejection mechanism can push the casting out of the die cavity.
During cooling, the material in the channels of the die will solidify attached to the casting.
Used for alloys with low melting temperatures, such as zinc, tin, and lead. The temperatures required to melt other alloys would damage the pump in direct contact with the molten metal.
Used for alloys with high melting temperatures that cannot be cast in hot chamber machines because they would damage the pumping system. Such alloys include aluminum, brass, and magnesium.
Technique is carried out by imparting the part surface using certain abrasive materials for preparing its surface. Used for surface preparation before the part is subjected to other operations like anodizing, painting, etc. Shot blasting can considerably improve the durability and longevity of the part.
To deliver a die cast part with nice smooth surfaces, without dividing lines or other defects, ready for surface finishes. Grinding.
Black Hard Anodizing
The only available anodizing method for aluminum die casting parts. The corrosion resistance of the surface is greatly improved. This finish is highly recommended for the casting of outdoor applications.
Powder Coating
Used not just as a surface decorative, but also to improve the surface corrosion resistance of the casting products. This process shields even the toughest and roughest machinery from corrosion.
Painting & Stoving Varnish
Painting is usually used for surface prevention and decoration, whereas stoving varnish is comparatively an expensive process and it is mainly used for decorative die casting parts.
Mirror Polishing
Brushing is used for the decoration of die cast products. Polishing is actually a necessary process that needs to be performed before any other surface treatment methods including stoving varnish, electroplating, or powder coating.
Preparation and clamping of the two halves of the die.
The molten metal is next transferred into a chamber where it can be injected into the die.
When the entire cavity is filled and the molten metal solidifies by cooling, the final shape of the casting is formed.
Die halves can be opened and an ejection mechanism can push the casting out of the die cavity.
During cooling, the material in the channels of the die will solidify attached to the casting.
Used for alloys with low melting temperatures, such as zinc, tin, and lead. The temperatures required to melt other alloys would damage the pump in direct contact with the molten metal.
Used for alloys with high melting temperatures that cannot be cast in hot chamber machines because they would damage the pumping system. Such alloys include aluminum, brass, and magnesium.
Technique is carried out by imparting the part surface using certain abrasive materials for preparing its surface. Used for surface preparation before the part is subjected to other operations like anodizing, painting, etc. Shot blasting can considerably improve the durability and longevity of the part.
To deliver a die cast part with nice smooth surfaces, without dividing lines or other defects, ready for surface finishes. Grinding.
Aratek biometric solutions
streamlines identity
management for millions
streamlines identity
management for millions
Industries
Aratek biometric solutions
streamlines identity
management for millions
streamlines identity
management for millions
Industries
Automotive
Top Automotive brands choose ICPRUS to match and exceed the high quality and logistics demands of their industry.
Medical
An ever-increasing amount of companies in the medical industry rely on the Precision from ICPRUS.
Industry
The Industrial Automation sector benefits from ICPRUS’s intimate understanding of the complexity of automation and robotics.
Power / Energy
Our electrifying world thrives from ICPRUS’s engineering expertise to safely allow for the high voltages and currents to carry our energy.
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